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- 0105P25 CENTER OF GRAVITY LIFTING EQUIPMENT
Equipment specifically designed for the barycentric lifting of various formats . It is equipped with a manual vice with double plasticized clamps and counterweights. The layout has been specifically studied on the dimensions and therefore for use on specific machinery.
- 0236A25 CRANE ASSEMBLY SYSTEM PROJECT
This was a very important project realized with a study and feasibility time of about two months and complete realization in just four months ! The project consists of designing various equipment and machines to enable the assembly and calibration of several sizes of crane booms . Four-axis positioning systems Max load 10000 kg / 180 kNm / 10kNm Height and inclination Min 800 / max 1750 mm - (+/- 10°) Connecting rotary table Diameter 1200 mm The dedicated PLC-controlled automatic positioning machine allows movement on four necessary axes : Lifting (hydraulic 150 bar) Inclination (150 bar) Full rotation (gearmotor) Crane boom extension (special pump 400 bar) All speeds are adjustable by inverters or flow valves. All positions can be recorded/set and recalled according to a dedicated cycle. Adjustable transport systems Max load 3000 kg / towable Support and connection systems Configurable / Variable load by type N°2 formats of towable trolleys with variable height N°12 connection configurations with olnly six specific calculated supports and relative pins / bushings adaptable to the crane boom. In summary: a complete system of machines and equipment has been created to handle, assemble and transport rather complex artefacts for this purpose. Foto & video from testing:
- 0101P25 SELF-ADJUSTING EXPANSION SOCKET LIFTING EQUIPMENT
Lifting capacity 150 kg Minimum socket diameter 320 mm Maximum socket diameter 380 mm This equipment has been designed for the internal circular grip on different metal products. It is completely mechanical and the load is gripped by expanding three pre-loaded spring clamps synchronized with each other with a suitably shaped rotating cam-drum. The expansion is therefore automatic when a spring piston is released, the positioning of the tool inside can be pre-adjusted by means of adjustable supports. The operator only has to position the equipment, release the piston and tighten the handle before proceeding with the lifting. The clamps are withdrawn by rotating the drum until the automatic block is reached. That's all !
- 0091P24 BURNERS ASSEMBLY LINE D90-180 P80-MF650
This urgently completed project concerns an assembly line for burners of various and small sizes. The line is compact, modular and includes the assembly, testing and packaging phases. It is equipped with light trolleys that have the function of cantileveringly supporting the burners, the clamping takes place on different diameters of the final diffuser of the burners. MINIMUM SOCKET DIAMETER 90 mm MAXIMUM SOCKET DIAMETER 180 mm MAXIMUM LOAD PER TROLLEY 80 Kg MAXIMUM BENDING MOMENT AT THE TROLLEY 650 Nm TIGHTENING / GRIP 4 - 6 Nm The movement of the trolleys is manual, they are inserted with an initial and final safety block device , collected at the end of the line and return to the beginning with a simple gravity slide . The line has been inserted into an installation layout that includes the various planned and modular phases. It is equipped with various support surfaces, lighting, control mirrors and an upper monorail for hanging screwdrivers and/or various tools.
- 0089P24 TOWABLE TROLLEY FOR TRANSPORTING LOAD-RESTRAINING GRIDS
This towable trolley has been designed to transport different types of artifacts that are arranged vertically inside the trolley. Different types of grids are contained inside and all contact parts are protected by special anti-abrasion shapes. TOTAL CAPACITY N°5 UNITS 300 Kg
- 0088P24 CLAMP LIFTING & HANDLING EQUIPMENT
This equipment allows the gripping and baricentric lifting/handling of heavy metal artifacts with variable diameters . The load is gripped by tightening two pairs of preloaded clamps with suitable springs, in order to compensate for variations in the irregular gripping diameter . MAXIMUM LOAD CAPACITY = 200 Kg MAX STROKE = 180 mm Nominal diameter of the socket = 160 - 240 mm The sizing was performed allowing a center of gravity lift in unloaded conditions and with various different types of load.
- 0084P24 LINEAR POSITIONING EQUIPMENT
This equipment has been specifically designed to allow the longitudinal positioning of various semi-finished products on a robotic picking table for automatic welding. It has a total stroke of 1000 mm and a double locking device: via 20 mm steps with an automatic spring piston or via a retractable handle. The position is indicated by an upper millimeter rod.
- 0080P24 CONFIGURABLE EQUIPMENT FOR MULTIPLE WELDING POSITIONING
The purpose of this configurable equipment is the correct positioning of two semi-finished bodies that define the main arms of some high-capacity cranes, ensuring orthogonality and nominal positioning between axes of the two elements, in particular the telescopic extension axis and the main pin bushing of hinging. The equipment is mainly composed of a fixed base equipped with various types of rotating drums for supporting the longitudinal body, various position stops and a sliding surface on which to position and constrain the transverse body, which will couple with the other element. There are eight configurations currently analyzed and involve the use of multiple equipment. The equipment is placed on a dedicated height-adjustable trolley with total capacity of 3,8 T
- 0077P24 CLAMP LIFTING EQUIPMENT
This equipment has been designed to lift several types of assembled cylindrical bodies. It is of the pantograph/bite type and configurable with different plasticized end clamps. MAX LOAD = 120 KG
- 0119A23 MOTORIZED CONVEYOR FOR TRANSPORT OF CRANE EXTENSIONS
This project was born from the Customer's need to transport different types of metal shapes from one workstation to another, in a semi-automatic way. The main difficulty was carrying out the initial feasibility study, analyzing the various work levels according to the different types of angles of the metal shapes to be loaded and moved. In fact, the bending machine ejects the folded semi-finished product and the conveyor automatically moves to the end, where it stops automatically. MAIN TECHICAL DATA
- 0075S24 PRE-ASSEMBLY AREA SIMPLIFIED LAYOUT
This is a layout that was necessary to study the relocation of an pre-assembly area. Particular attention to the work areas and logistics, to the position of some systems and possible interference with the existing structure and other intra-logistics. [ Two different areas were considered ]
- 0074P24 BARICENTRIC LIFTING TOOL
MAX LOAD 2500 Kg The tool has been designed to allow the barycentric lifting of different mechanical parts with an indicated maximum weight. The center of gravity lifting is made possible by mobile brackets that can be blocked with a self-locking pin on a main hangable beam. The load is connected using chain tie rods with a simple hook terminal.